{"id":17812,"date":"2022-01-04T15:28:56","date_gmt":"2022-01-04T23:28:56","guid":{"rendered":"https:\/\/www.robbinstbm.com\/?p=17812"},"modified":"2022-04-04T13:51:21","modified_gmt":"2022-04-04T20:51:21","slug":"los-condores-breakthrough","status":"publish","type":"post","link":"https:\/\/www.robbinstbm.com\/es\/los-condores-breakthrough\/","title":{"rendered":"Robbins Crossover holes through in the Andes"},"content":{"rendered":"<p>A Robbins 4.6 m (15.1 ft) diameter Crossover machine holed through in the Andes Mountains of Chile in the last quarter of 2021. The XRE TBM bored a 3.3 km (2.1 mi) long tunnel for Chile\u2019s Los Condores Hydroelectric Power Project (HEPP) and project owner Enel.<\/p>\n<div id=\"attachment_17819\" style=\"width: 310px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-17819\" class=\"wp-image-17819 size-medium\" src=\"https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/IMG_0001_photoshop2-300x200.jpg\" alt=\"\" width=\"300\" height=\"200\" srcset=\"https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/IMG_0001_photoshop2-300x200.jpg 300w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/IMG_0001_photoshop2-768x512.jpg 768w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/IMG_0001_photoshop2.jpg 960w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><p id=\"caption-attachment-17819\" class=\"wp-caption-text\">The Robbins Crossover (XRE) TBM bored a 3.3 km (2.1 mi) long tunnel through the Chilean Andes.<\/p><\/div>\n<p>A dedicated team, including three Robbins Field Service personnel, guided the machine to breakthrough in conditions including tuff, sandstone, breccia, and conglomerate with sections of high-pressure water inflows. Ground cover reached up to 450 m (nearly 1,500 ft) above the tunnel with rock strengths maxing out at 60 MPa UCS. \u201cRobbins Field Service was an important part of the success of the excavation, evaluating continuous improvements in the machine and correcting faults,\u201d said Ricardo Riveros Puratic, Project Engineer for Enel.<\/p>\n<p>For Riveros Puratic, Crossover machines make sense despite the challenging conditions: \u201cTowards the end, [the TBM] exceeded expectations. Crossover TBMs are suitable for Andean geology of sedimentary and volcanic type, where there is a great range of rock strengths and hydrogeological conditions.\u201d Maximum advance rates topped out at 605.8 m (1,988 ft) in one month and 212.8 m (698.2 ft) in one week.<\/p>\n<div id=\"attachment_17824\" style=\"width: 310px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-17824\" class=\"wp-image-17824 size-medium\" src=\"https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/20211123_151058_FeaturedImage-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/20211123_151058_FeaturedImage-300x225.jpg 300w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/20211123_151058_FeaturedImage-1024x768.jpg 1024w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/20211123_151058_FeaturedImage-768x576.jpg 768w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/20211123_151058_FeaturedImage-1536x1152.jpg 1536w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/20211123_151058_FeaturedImage-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><p id=\"caption-attachment-17824\" class=\"wp-caption-text\">Despite challenging mixed ground and fault zones, the Robbins TBM achieved advance rates of up to 605.8 m (1,988 ft) in one month.<\/p><\/div>\n<p>The Crossover machine featured a heavy duty, centrally mounted screw conveyor for the duration of the drive. The TBM remained in a hard rock configuration with muck chute installed, along with paddles, bucket lips, scrapers and disc cutters on the cutterhead. However, \u201c75% of the excavation was performed using the main drive gearboxes in high torque configuration (EPB or low speed mode). We never physically changed the cutterhead or screw conveyor to EPB mode,\u201d said Omar Alvarez, Robbins field service site manager at Los Condores.<\/p>\n<p>High-pressure ground water inflows were the key challenge of the project. \u201cWhen we started the excavation, we used dewatering hoses to reduce the water into the cutterhead during the excavation,\u201d said Alvarez. Water pressures rose whenever the TBM stopped, however. \u201cDuring the segment ring installation, we stopped the water from draining through the rear shield drilling ports and we closed the screw conveyor rear gate. We reached 7+ bar in the cutterhead earth sensors.\u201d<\/p>\n<p>\u201cWe bored in places with 5,500+ liters (1,500 gal) \/min, making back-fill grout injection behind the concrete segments a challenge. We decided not to use the grout injection through the tail shield ports, but instead injected grout directly through the concrete segment with hoses. This approach was more flexible and reduced the need for reinjections,\u201d said Alvarez.<\/p>\n<div id=\"attachment_17828\" style=\"width: 310px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-17828\" class=\"wp-image-17828 size-medium\" src=\"https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/Los-Condores-Breakthrough-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/Los-Condores-Breakthrough-300x225.jpg 300w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/Los-Condores-Breakthrough-1024x768.jpg 1024w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/Los-Condores-Breakthrough-768x576.jpg 768w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/Los-Condores-Breakthrough-1536x1152.jpg 1536w, https:\/\/www.robbinstbm.com\/wp-content\/uploads\/2022\/01\/Los-Condores-Breakthrough-2048x1536.jpg 2048w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><p id=\"caption-attachment-17828\" class=\"wp-caption-text\">Robbins Field Service and dedicated crew guided the XRE TBM through challenging conditions including water inflows of 5,500+ liters\/min.<\/p><\/div>\n<p>With multiple triumphs and lessons learned during tunneling, Alvarez reflected on the breakthrough: \u201cI\u2019m proud to be part of a team that finished a tunnel in the Andes Mountains.\u201d Once brought online, the Los Condores HEPP, located in the mountainous southern Maule region, will have an annual generating capacity of 150 MW.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A Robbins 4.6 m (15.1 ft) diameter Crossover machine holed through in the Andes Mountains of Chile in the last quarter of 2021. The XRE TBM bored a 3.3 km (2.1 mi) long tunnel for Chile\u2019s Los Condores Hydroelectric Power Project (HEPP) and project owner Enel.<\/p>\n","protected":false},"author":2,"featured_media":17824,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[10,3],"tags":[],"class_list":["post-17812","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-press-releases"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Robbins Crossover holes through in the Andes - Robbins<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.robbinstbm.com\/los-condores-breakthrough\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Robbins Crossover holes through in the Andes - Robbins\" \/>\n<meta property=\"og:description\" content=\"A Robbins 4.6 m (15.1 ft) diameter Crossover machine holed through in the Andes Mountains of Chile in the last quarter of 2021. 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