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罗宾斯敞开式吉林断层再创中国隧道掘进新纪录

In mid-May 2018 the national-record-setting 7.9 m (26 ft) Robbins Main Beam TBM at the Jilin Lot 3 Tunnel broke through. A formal ceremony followed to commemorate the stellar performance of the tunneling operation and its early completion. “I have participated in this project from the beginning. The project broke through 147 days earlier than scheduled. The project has achieved the fastest monthly advance rate record–1423.5 m/4,670 ft—for 7 to 8 m (23 to 26 ft) diameter TBMs in China. And the machine has reached over 1000 m (3,280 ft) per month for three consecutive months. I am so proud of these achievements,” said Mr. Wu Zhi Yong, Vice Chief Engineer and Jilin Yinsong Project Vice General Manager for contractor Beijing Vibroflotation Engineering Co. Ltd. (BVEC).

2018年5月中旬,吉林第三标段隧道的直径7.9 m罗宾斯主梁式掘进机创下新纪录。工地举行了一个仪式以庆祝隧道施工的出色表现及提前竣工。“我从一开始就参与了这个项目。这项工程比计划提前147天竣工。该项目以1423.5米/月的速度刷新了中国7至8米直径的掘进机的最高月掘进纪录。机器已经连续三个月达到每月1,000米以上。我为这些成就感到骄傲。”承包商北京振冲公司(BVEC)副总工程师、吉林引松项目副总经理吴志勇先生说道。

The completion of the 24.3 km (15 mi) tunnel nearly five months ahead of schedule is a monumental achievement considering the difficult ground conditions encountered. Rock types ranged from tuff to granite, sandstone, and andesite with multiple fault zones—conditions requiring nearly continuous ground support.  Rock strengths varied widely from 35 to 206 MPa UCS (5,100 to 30,000 psi).  The contractor cited a number of factors that contributed to the swift advance rates: “It is the stable and reliable performance of the Robbins machine, and the professional technical skills of the service technicians. The Robbins crew coordination, reasonable working progress arrangements and the sophisticated technology all allowed the project to make the fast advance rate,” said Mr. Wu.

The Robbins Main Beam TBM bored through a total of 24 fault zones utilizing a unique combination of steel McNally slats (extruded through pockets in the TBM roof shield to prevent movement of loose rock), wire mesh, and shotcrete. The TBM was specifically designed to tackle the tough conditions. “Under the variable ground conditions, especially weak, soft, and fractured rock, the optimized system and reasonable design of the machine ensured effective tunneling progress. Robbins’ unique gripper system, continuous propel system, hydraulic drives, roof support and stable cutterhead reduced the wear of cutters.The efficient belt conveyor inside the main beam allowed quick muck removal from the cutterhead to the back of the machine, which ensured the good progress of the TBM,” said Mr. Wu.

The Jilin Lot 3 tunnel is part of the Jilin Yinsong Water Supply Project, which at 736.3 km (457.5 mi) is China’s largest scale water diversion project to date. Once operational the water lines will divert the water from Fengman Reservoir at the upper reaches of Di’er Songhua River to central regions of Jilin Province experiencing chronic water shortages. These regions include the cities of Changchun and Siping, eight surrounding counties, and 26 villages and towns under their jurisdiction. The project will optimize water resource distribution, improve regional eco-systems, and ensure better food production and water safety for the people of Jilin Province.