Visit Robbins’ expert team at the World Tunnel Congress from September 2nd to the 8th in Copenhagen, Denmark, one of the world’s most popular congress cities, to discuss your next underground solution. We will have technical papers and talks about our latest machines and projects—more information will be posted closer to the show. Visit our stand E-11B to learn more about our record-breaking machines and innovative tunneling solutions.
Join experienced Robbins staff at the largest trenchless technology conference in the world, NASTT No-Dig in Minneapolis, MN. Find out more about our line of Robbins Small Boring Units (SBUs) —game changers in the trenchless industry, saving you time and money on your next hard rock or mixed ground utility tunnel.
这是一台直径13.77米，兼并土压平衡模式和硬岩模式的跨模式掘进机XRE，三次刷新了13至14米直径类别掘进机的世界纪录。打破了自己于今年5月和6月创造的世界纪录，包括最佳日掘进32.4米、最佳周掘进178.2米和最佳月掘进721.8米。这台设备于2021年3月始发，为Eşme Salihli铁路隧道开挖长3.05公里， 作为土耳其国家铁路（TCDD）安卡拉至伊兹密尔高速铁路项目的一部分。
Join us December 21st and 22nd for the Tunnel Turkey International Tunnelling Symposium in Istanbul. Our team of international experts will be speaking on Robbins’ latest products and projects during the conference, including non-circular innovations for hard rock tunneling. Stop by Robbins’ stand 8 to find out more on our projects in Turkey, including our record-breaking project in Esme! The Esme-Salihli project has bored 32.4 m in a day, 178.2 m in a week, and 721.8 m in a month using Robbins Crossover XRE machine, making it the fastest machine over 13 m in diameter ever recorded.
Non-Circular Tunneling in Rock: A New Way Forward
Presented by Brad Grothen P.E., Robbins Technical Director
Abstract: When a flat roadbed is needed, is a circular TBM the best way to go? In this presentation, Robbins Technical Director Brad Grothen will discuss a mechanical boring machine currently being used in the mining industry for a rectangular tunnel cross section, and the potential for use of this machine in civil tunneling. Grothen will also look at emerging technology to demonstrate that by using non-circular TBMs, a flat invert can be safely and economically created in one pass.
Find out more about Robbins’ innovative solution for underground mining, the MDM5000 (standing for Mine Development Machine with dimensions of 4.5 m x 5.0 m). The MDM5000 is the world’s first successful rectangular boring machine for hard rock, and creates a flat invert as it bores for road access.
Deep underground ore bodies require a new approach: Rectangular rock boring machines create access and development drifts with flat inverts that enable immediate use of the tunnel by rubber-tired vehicles. These non-circular tunnel boring machines bore tunnels in rock up to 200 MPa UCS at twice the rate of drill & blast, and with fewer ground support requirements. Find out how to reach your ore body quicker, safer and more cost effectively in this exclusive webinar in conjunction with Mining Magazine.
In this recorded, 60-minute webinar you’ll learn about the successful use of a rectangular rock boring machine at Fresnillo silver mine in Mexico, where the equipment has advanced more than 1,700 meters at rates of up to 191 meters in one month. Listen in as Robbins President Lok Home discusses ongoing developments for underground mining, including ways to directly mine the ore body using tunnel boring machines. The presentation will conclude with a discussion on future developments in underground mining, moderated by Mining Magazine.
Join Robbins at the most important Mining exhibition in Latin America! EXPOMIN will be hosted in Santiago, Chile from October 25th to the 29th. Come learn more about the astonishing work our MDM5000 has been doing at the Fresnillo Mine–the first successful use of a rectangular rock boring machine. Our team of professionals are eager to meet and talk about a solution for your next underground mining project. Check out this map of the exposition hall and look for the Robbins R to find our stand location 3-F21. Stop by to see our latest products and projects!
Come join us in Acapulco, Guerrero at the 2021 Mineria International Convention and learn more about Robbins’ latest innovation, the MDM5000. The machine has bored more than 1,700 meters of a mine access tunnel in andesite and shale with quartz intrusions. Stop by the TOPO/Robbins booth 706-706A to see the astonishing work that has been done at Fresnillo mine in Mexico. Meet with Robbins international experts who are ready to discuss a solution for your next underground mining project.
A rectangular tunnel boring machine, known as the MDM5000, has successfully bored a hard rock tunnel with flat invert in Fresnillo, Mexico. Watch the video to find out more from Robbins personnel, mine officials, and those operating the new machine on a daily basis.
Robbins’ latest innovation is making good headway on a non-circular tunnel excavation in hard rock. The rectangular TBM, known as the MDM5000 (standing for Mine Development Machine with dimensions of 5.0 m x 4.5 m) is capable of excavating a flat tunnel invert for immediate use by rubber-tired vehicles. Employed by Mexico’s oldest silver mine, Fresnillo Plc, the MDM5000 is boring a mine access tunnel in andesite and shale with quartz intrusions that has defied earlier attempts using roadheaders. The successful operation is the result of extensive discussions between Robbins, who designed and supplied the machine, with TOPO machinery and Fresnillo Plc. View the video of the machine in action here.
“We decided to work with Robbins for their experience. A lot of people have tried to provide these kinds of machines but nobody has done it. Robbins used their experience and their skills to provide us with a rectangular profile machine,” said Fidel Morin, Projects Superintendent for Fresnillo Mine.
The technology is not only useful for the mining industry, but also for many applications in civil tunneling. While other machines have been developed for soft ground, the MDM5000 represents the first successful foray into rectangular hard rock tunneling. “We’re very pleased to add non-circular tunneling to our wheelhouse of solutions that continues to include TBMs, conveyors, cutters, and more. We see applications for the MDM wherever a rectangular profile is needed, such as train tunnels requiring a flat invert. In a traditional circular tunnel, the invert is filled or an invert segment is needed, but with the MDM 30% less rock is required to be removed from the profile,” said Robbins President Lok Home.
With more than 1,700 m of advance thus far at rates up to 52 m in one week and 191 m in one month, the MDM is significantly faster than drill & blast excavation. “We’re making history. Fresnillo is always looking for new technology, and we believe that the usage of the MDM5000 is going to be something extremely successful, not only for our company but also for the industry,” said Morin.
The MDM5000 has undergone major component enhancements during the course of its successful bore at Fresnillo mine. It was first transported to the -695 m level of the mine and underwent final assembly and launch in a cavern, where sections of the MDM were moved by crawlers and pieces were lifted by hoist. The machine is now boring a 270-degree spiral to end above the original tunnel. It will then be backed up to the original tunnel and continue driving straight ahead.
Developed for use in rock up to 200 MPa UCS, the MDM5000 utilizes disc cutter technology proven on traditional, circular TBMs. During excavation a reciprocating cutterhead and swinging cutterhead motion create a rectangular cross section tunnel.
The MDM offers a number of advantages over drill and blast. MDM tunneling has advance rates roughly twice those of a drill and blast heading, and results in smooth tunnel walls, less overbreak, and minimized ground support. The increased advance rates are partly due to the machine’s continuous progress, unlike drill and blast operations where crews must exit the tunnel during blasting for safety. In addition, simultaneous ground support installation further increases overall advance rates compared with drill and blast operations that must install ground support sequentially.
View the machine boring at Fresnillo mine: https://youtu.be/mgFopWaf220
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